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Dock Leveler Capacity Guide: How Many Tonnes Do You Need?

2026-09-13

The Short Answer

Most loading docks use a 12,000–16,000 kg (25,000–35,000 lb) capacity leveler. The rule of thumb: the leveler must support your forklift's own weight plus its heaviest load, with a safety margin.

How to Calculate It

Add the forklift's service weight to its rated load capacity. For example, a 5-tonne forklift carrying a 4-tonne pallet exerts roughly 9 tonnes on the leveler — within a 12 t leveler's range with margin. REDA standard dock levelers are rated 12, 14, and 16 t (metric) and 25,000, 30,000, and 35,000 lb (imperial).

Capacity (metric)Capacity (imperial)Typical Use
12,000 kg25,000 lbPallet jacks, light forklifts
14,000 kg30,000 lbStandard 2–3 t forklifts
16,000 kg35,000 lbHeavy forklifts, high-volume docks

Other Factors

Also match the platform size to your widest trailer (REDA offers 1800×2000 up to 2000×2500 mm, and 6′×6′ up to 7′×8′ imperial), and confirm the pit depth. When in doubt, size up — a higher-capacity leveler costs slightly more but adds years of headroom.